SNAP-IN INTERIOR CURVED SPECIFICATION NOTICE: Consult your local Simplex representative or contact Simplex at 800.638.5726 before specifying any optional or custom metal system as shape, material, size, perforation and finish limitations can affect feasibility. The options provided in parentheses are not always compatible LIMITATION: The SNAP-IN ceiling system is not intended for use in kitchens, food processing, food preparation and cleanroom applications due to potential harsh environments and aggressive sanitation requirements. We recommend an independent evaluation before specifying the SNAP-IN Interior ceiling system in these areas SECTION 09 51 33 (09545) ACOUSTICAL METAL PAN CEILINGS PART 1 GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general conditions of contract, including general and supplementary conditions and division 1 specification sections, apply to work of this section 1.02 SUMMARY A. Section include a. Acoustical ceiling panels b. Suspension system c. Wire hangers, fasteners and wall moldings B. Related sections a. Section 09 20 00 (09250) – Plaster and Gypsum Board b. Division 23 (15) – Heating, Ventilating and Air Conditioning c. Division 26 (16) – Electrical C. Alternates a. Prior Approval: Unless otherwise provided for in the contract documents, proposed product substitutes may be submitted no later than 10 working days prior to the date established for receipt of bids. Approval of a proposed substitution is contingent upon the Architect’s review of the proposal for acceptability and approved products will be set forth by addenda i. If substitute products that have not been approved by Addenda are included in a bid, the specified products shall be provided without additional compensation b. Submittals: That do not provide adequate information for the product evaluation will not be considered. The proposed substitution must meet all requirements of this section, including but not limited to: Single source materials supplier (if specified in section 1.05); panel design, size, composition, color and finish; suspension system component profiles and sizes; compliance with the referenced standards 1.03 REFERENCES A. ASTM E 84 “Standard Test Method for Surface Burning Characteristics of Building Materials” B. ASTM A 366 “Standard Specification for Steel, Carbon Cold-Rolled Sheet, Commercial Quality” C. ASTM C 423 “Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method” D. ASTM C 635 “Standard Specification for Metal Suspension Systems for Acoustical Tile and Lay-in Panel Ceilings” E. ASTM C 636 “Recommended Practice for Installation of Metal Ceiling Suspension Systems for Acoustical and Lay-in Panels” F. ASTM A 641 “Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire” G. ASTM A 653 “Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy Coated (Galvannealed) by the Hot-Dip Process” H. ASTM E 1477 “Standard Test Method for Luminous Reflectance Factor of Acoustical Materials by use of Integrating-Sphere Reflectometers” 1.04 SUBMITTALS A. Product Data: Manufacturer’s product data and installation instructions B. Shop Drawings: Reflected ceiling plans coordinating penetrations and ceiling mounted items. Show the following details: a. Details and reflected ceiling plans for the Acoustical Metal Pan Ceiling installation b. Clearly illustrate all components of the Acoustical Metal Pan Ceiling suspension and components c. System assembly details and connections to building components d. Location and direction of light fixtures, diffusers, speakers and other finish items e. Framing and support details for work supported by acoustical ceiling suspension system f. List of materials, dimensions, hanger fastenings and any special details C. Samples: Minimum 12 inch (300 mm) piece of each type and finish with acoustical material and suspension system D. Certification: Manufacture’s certifications that products comply with specified requirements, including laboratory reports showing compliance with specified tests and standards 1.05 QUALITY ASSURANCE A. Manufacturer and Installer Qualifications: Provide Acoustical Metal Pan Ceiling components produced by a single manufacturer with resources adequate to deliver a product of consistent quality in terms of appearance and physical properties for all project scopes and scales without risk of delay or interruption; Installation work to be performed by a firm whose personnel have no less than three (3) years of successful experience on projects of similar size, requirements and complexity 1.06 DELIVERY, STORAGE AND HANDLING A. Deliver materials in manufacturer’s unopened packages, suitably store to protect against exposure to moisture, sunlight, surface contamination and other unacceptable conditions B. Handle components to prevent damage C. Attic Stock a. Panels and exposed trims 1% b. Mounting and suspension components 0.5% 1.07 PROJECT CONDITIONS A. Environmental requirements at installation a. The building shall be enclosed, the air condition system shall be operating with proper filters in place and the proper temperature and humidity conditions shall be stabilized before, during and following installation until Substantial Completion. Building areas to receive ceilings shall be free of construction dust and debris b. Coordination: Coordinate acoustical ceilings work with installers of related work including but not limited to building insulation, drywall, mechanical and electrical systems B. Dimensional Stability: Acoustical Metal Pan Ceiling installation shall be carried out in temperature conditions up to 120°F (49°C), in spaces before the building is enclosed and HVAC is cycled or not operating 1.08 WARRANTY (LIMITED) A. Acoustical Panels: Submit a written warranty executed by the manufacture agreeing to repair or replacement of acoustical panels that fail within the warranty period, Failures include but are not limited to: a. Acoustical metal panels: Sagging, warping, rusting and manufacturer’s defects b. Acoustical suspension: Rusting and manufacturer’s defects B. Warranty period for Acoustical Metal Pan Ceiling is 1 years from date of Substantial Completion 1.09 MAINTENANCE A. Provide extra acoustical panels and suspension material, matching installed material in manufacturer’s original packages and clearly labeled as attic stock as specified in DELIVERY, STORAGE AND HANDLING section B. Deliver extra stock and access tools to owner’s representative PART 2 PRODUCTS 2.01 MANUFACTURE A. Simplex Ceilings, 800.638.5726, info@simplexceilings.com 2.02 MATERIALS A. Suspension System: Type 1 B. Product: Simplex Ceilings SNAP-IN Interior Curved suspension system C. Components a. Suspension type i. (Indirect): (1-1/2”) (2”) curved black iron, interior snap bar and wall molding ii. (Direct): interior snap bar and wall molding b. Hanger wire, 12 gauge pre-stretched galvanized steel wire D. Finish: The exposed flange of the wall molding and fixture trim shall be finished to match the panels 2.03 MATERIALS A. Metal Ceiling: Type AP-1 B. Type: Simplex Ceilings SNAP-IN Interior Curved Acoustical Metal Pan System with integral radius stiffeners– (unperforated) (perforated) (acoustical textile) (insulation pads & spacers) a. Perforations i. Standard 1. (microperforated, pattern 2, 12% open, 0.0625” diameter hole, 0.226” OC, 45° staggered, 0.240” border) 2. (unperforated) ii. Optional 1. (pattern 1, 5% open, 0.125” diameter hole, 0.5” OC, straight row, 0.242” border) 2. (pattern 3, 7% open, 0.0625” diameter hole, 0.297” OC, 45° staggered, 0.261” border) 3. (pattern 4, 22. 7% open, 0.094” diameter hole, 0.188” OC, 60° staggered, 0.242” border) 4. (pattern 5, 10% open, 0.125” diameter hole, 1.5” OC, 45° staggered, 0.242” x 0.367” border) 5. (pattern 6, 20% open, 0.125” diameter hole, 0.25” OC straight row, 0.242” border) 6. (pattern 7, 40% open, 0.125” diameter hole, 0.25” OC, 45° staggered, 0.242” border) 7. (pattern 8, 45% open, 0.75 square hole, 1.125” OC, straight row, 3.18” border) 8. (pattern 9, 21% open, 0.56” diameter hole, 1.094” OC, straight row, 3.257” border) 9. (pattern 10, 16% open, 0.5” square hole, 1.25” OC straight row, 3.492” border) 10. (pattern 11, 25% open, 0.0625” diameter hole, 0.157” OC, 45° staggered, 0.217” border) 11. (pattern 12, 42% open, 0,5” diameter hole, 0.972” OC, 45° staggered, 2.104” border) 12. (pattern 15, 11% open, o,25” square hole, 0.75” OC, straight row, 0.250” border) 13. (pattern 16, 11% open, 0.375” square hole, 1.125” OC, straight row, 0.075” border) 14. (custom ___) b. Acoustical Insulation i. Standard 1. (black acoustical textile) 2. (1-1/2” x ¾ pcf, Class A, poly wrapped) ii. Optional 1. (white acoustical textile) 2. ( ___” x ___ pcf, Class A poly wrapped) c. Accessories i. Cutouts for down lights, sprinklers and speakers shall be (factory) (field) fabricated ii. Perimeter trim shall be as indicated on the drawings iii. Access doors shall be as indicated on the drawings d. Performance Characteristics: i. Sound Control 1. (NRC .90 microperforated, perforation pattern 2 with 12% open area and 1-1/2” x ¾ pcf fiberglass) 2. (NRC .85, perforation pattern 1 with 5% open area and 1-1/2 x ¾ pcf fiberglass) 3. (NRC .80, perforation pattern 3 with 7% open area and 1-1/2 x ¾ pcf fiberglass) 4. (NRC .75, perforation pattern 6 with 20% open and acoustical textile) 5. (NRC .70, microperforated, perforation pattern 2 with 12% open and acoustical textile) 6. (NRC .70, perforation pattern 3 with 7% open and acoustical textile) 7. (NRC .70, perforation pattern 7 with 40% open and acoustical textile) 8. (NRC .70, perforation pattern 11 with 25% open and acoustical textile) 9. (NRC .65, perforation pattern 5 with 10% open and acoustical textile) 10. (NRC .55, perforation pattern 1 with 5% open and acoustical textile) 11. (NRC .10, unperforated) ii. Flame Spread 1. Less than 50 per ASTM E 84 2. Class A per ASTM E 1264 iii. Smoke Developed: Less than 50 per ASTM E 84 iv. Light Reflectance 1. (LR 89% for WHITE [CEILTEX] painted glass fabric) 2. (LR 83% for unperforated BRIGHT BRUSHED anodized) 3. (LR 80% for unperforated SATIN [112] anodized) 4. (LR 78% for unperforated WHITE [BWE] paint) 5. (LR 74% for perforation pattern 1 with black acoustical textile and SATIN [112] anodized) 6. (LR 73% for unperforated BRUSHED anodized) 7. (LR 72% for perforation pattern 1 with black acoustical textile and WHITE [BWE] paint) 8. (LR 69% for perforation pattern 5 with black acoustical textile and SATIN [112] anodized 9. (LR 67% for perforation pattern 2 with black acoustical textile and SATIN [112] anodized) 10. (LR 67% for perforation pattern 5 with black acoustical textile and WHITE [BWE] paint) 11. (LR 64% for perforation pattern 6 with black acoustical textile and SATIN [112] anodized) 12. (LR 63% for perforation pattern 2 with black acoustical textile and WHITE [BWE] paint) 13. (LR 62% for perforation pattern 6 with black acoustical textile and WHITE [BWE] paint) 14. (LR 60% for perforation pattern 11 with black acoustical textile and SATIN [112] anodized) 15. (LR 55% for unperforated BRUSHALUME) 16. (LR 48% for unperforated SILVERLUME [LSM] paint) 17. (LR 48% for perforation pattern 5 with black acoustical textile and SILVERLUME [LSM] paint) e. Surface Texture, Substrate, Size and Edge i. Surface Texture: (perforated pattern ___) (unperforated) ii. Surface Finish 1. Standard: (polyester baked enamel) 2. Optional 1. (polyester power) 2. (fluoropolymer) 3. (lacquer mill) 4. (anodized [BRIGHT] [BRUSHED] [BRUSHLUME] [SATIN] 5. ([304] stainless [2B] [4] [6] [8] [embossed ___]) 6. (CEILTEX [painted glass fiber fabric]) 7. (DECOPLEX [graphic image transfers with maximum panel size of 24” x 48”]) 8. (VENEERS [wood veneer]) 9. (LAMINATES [wood grain laminates]) 10. (IMAGES [wood grain image transfers] 11. (custom ___) 3. Color 1. (paint) i. Standard: (WHITE) (SILVERLUME) (GUN METAL) ii. Optional 1. (selected from manufacturer’s standard colors) iii. (custom color ___) 2. (polyester powder ___) ( fluoropolymer ___) (lacquer mill) (anodized ___) (stainless ___) (CEILTEX ___) (DECOPLEX ___) (VENEERS ___) LAMINATES ___) (IMAGES ___) (custom ___) as indicated on finish schedule. iii. Substrate 1. Standard: (0.032” aluminum) 2. Optional 1. (aluminum up to 0.063”) 2. (electrogalvanized steel up to 18 ga 0.050”) 3. (stainless steel up to 18 ga 0.050”) iv. Size 1. Standard: (24” x 24”) 2. Optional 1. (12” x 24”) 2. (12” x 36”) 3. (12” x 48”) 4. (12” x 60”) 5. (24” x 48”) 6. (24” x 60”) 7. (24” x 72”) 8. (24” x 96”) 9. (24” x 120”) 10. (36” x 36”) 11. (48” x 48”) 12. (custom ___” x ___”) v. Edge 1. Standard 1. (square butt edge) 2. (beveled edge) 2. Optional: (scored to simulate ___” x ___” ) PART 3 EXECUTION 3.01 PREPARATION A. Examine construction and conditions under which systems will be installed. Do not proceed with installation until unsatisfactory conditions have been corrected 3.02 INSTALLATION A. All acoustical panels and suspension systems shall be installed in strict accordance with the manufacturer’s printed instructions and current recommendations and in compliance with ASTM C 636 and the governing code of jurisdiction B. Application Consideration: Cutouts are intended for use with audio speakers, air diffusers, sprinklers and certain light fixtures C. Installed panels should be free from damage or defects D. Install partial panels as shown on the reflected ceiling plans but not less than one-half full size 3.03 FIELD QUALITY CONTROL A. Deflection of any suspension component shall not exceed ± 1/8” in 12.0’ 3.04 ADJUSTING AND CLEANING A. Clean acoustical ceiling including trim, edge moldings and suspension members pursuant to manufacturer’s recommendations. Remove and replace damaged components that cannot be restored. End of Section 09 51 33 01.09.08